EPS Pre-expander Foam Beads EPS Beans Filling Machine

EPS Beans Filling Machine turns eps raw material (expanded polystyrene) to big and light foam beads through steam heating. Including common dryer bed, screw conveyer, filling, sieving devices, etc


Product Detail

FAQ

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Main advantage

1. Fully automatic production.
2. Controlled by touch screen and PLC, easy to operate.
3. High output and save energy.
4. Exact density of foam beads.
5. Stable quality and less failure.

Main Features

1.Automatic feeding, electronic weighing, temperature control, material level control to realize automatic and continuous production.

2.Electronic weighing system and material level control system ensure the density of the foamed beads, which make the beads uniform and keep the density tolerance within 2%.

3.Japan original pressure reducing valve controls the steam pressure of the chamber, which ensures the outcome pressure of the valve constant and the inner temperature stable, which keeps the foamed material equal and prevents the beads agglomerate because of the bad temperature control.

4.Adopt PLC and touch screen, achieve precise automatic operation

5.Feed barrels made of stainless steel. Most of the main component are world-famous brand, with reliable performance, stable quality, long service life and low maintenance cost.

6.Automatic discharging from the pre-expander, which can automatically filter and crush the ball material and transport the foamed material to silos.

Eps Expansion Machinery-16
Eps Expansion Machinery-17

Technical Data

Item  Type
SPJ90 SPJ130 SPJ150 SPJ160
Expansion Chamber Diameter Φ900mm Φ1300mm Φ1500mm Φ1600mm
Volume 0.85m3 2.4m3 4.5m3 5.4m3
Useable Volume 0.6m3 1.6m3 3.2m3 4.5m3
 Steam  Entry DN40 DN65 DN40 DN100
Consumption 2-4kg/cycle 10-12kg/cycle 15-18kg/cycle 18-20kg/cycle
Pressure 0.6-0.8MPa 0.6-0.8MPa 0.6-0.8MPa 0.6-0.8MPa
Compressed Air  Entry DN25 DN40 DN50 DN40
Consumption 0.3m3-0.4m3/cycle 0.7m3-0.9m3/cycle 0.5-0.6m3/cycle 0.5m3-0.8m3/cycle
 Pressure 0.6-0.8MPa 0.6-0.8MPa 0.6-0.8MPa 0.6-0.8MPa
Drainage Drainage Port DN100 DN100 DN100 DN150
 Condensate DN40 DN100 DN40 DN50
Throughput  13g/l 240kg/h 12g/l 530kg/h 12g/l 600kg/h 12g/l 1500kg/h
18g/l 350kg/h 15g/l 670kg/h 15g/l 900kg/h 15g/l 2000kg/h
25g/l 480kg/h 20g/l 920kg/h 20g/l 1200kg/h 20g/l 26000kg/h
31g/l 590kg/h 30g/l 1220kg/h 30g/l 1500kg/h 30g/l 3100kg/h
50g/l 720kg/h      
Material Conveying Line  Φ150mm Φ250mm Φ150mm Φ250mm
Power  16.75Kw 20.3Kw 24.85Kw 38.45Kw
 Density  12-90g/l 12-30g/l 12-30g/l 12-30g/l
Density Tolerance  ≤±2% ≤±3% ≤±5% ≤±3%
Overall Dimension L*W*H 4500*2000*4900 7380*3000*4500 4310*4150*5120 11000*2840

*6050

Weight  2500kg 4200kg 5000kg 8000kg
Room Height Required  5000mm 5500mm 6000mm 7000mm
Auto density-weighing system  optional optional   optional
Second expansion    optional include optional
Auto batch pre-expander

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