High Density Auto Batch Thermocol Foam Granules EPS Pre Expander

Automatic Batch Thermocol Foam Granules Pre Expander turns eps raw material (expanded polystyrene) to big and light foam beads through steam heating. With PLC and touch screen to realize full automatic production for feeding, heating and ejecting foam beads.


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Main advantage

Automatic Batch Thermocol Foam Granules Pre Expander is widely used for high density and middium capacity of EPS foam beads production line.
1. Fully automatic production.
2. Controlled by touch screen and PLC, easy to operate.
3. High output and save energy.
4. Exact density of foam beads.
5. Stable quality and less failure.

Main Features

1.Feeding, expander, filtrating, transport to silos automatically

2.Steam system: The Styrofoam batch expander machine has steam pressure reducer and angle valve to control steam. The steam system allows Styrofoam batch expander machine to operate properly and produce high quality foaming beads.

3.Filling system: The EPS pre-expander machine adopts electronic weighing system,material level sensor control, so as to control capacity of foaming materials, to ensure that the foam bead evenly

4.Electric control: Adopt PLC and touch screen, achieve precise automatic operation

5.Feed barrels made of stainless steel. Electrical components, valves are used abroad well-known brands, to maintain the durable, stable performance

Eps Expansion Machinery-11
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Technical Data

Item  Type
SPJ90 SPJ130 SPJ150 SPJ160
Expansion Chamber Diameter Φ900mm Φ1300mm Φ1500mm Φ1600mm
Volume 0.85m3 2.4m3 4.5m3 5.4m3
Useable Volume 0.6m3 1.6m3 3.2m3 4.5m3
 Steam  Entry DN40 DN65 DN40 DN100
Consumption 2-4kg/cycle 10-12kg/cycle 15-18kg/cycle 18-20kg/cycle
Pressure 0.6-0.8MPa 0.6-0.8MPa 0.6-0.8MPa 0.6-0.8MPa
Compressed Air  Entry DN25 DN40 DN50 DN40
Consumption 0.3m3-0.4m3/cycle 0.7m3-0.9m3/cycle 0.5-0.6m3/cycle 0.5m3-0.8m3/cycle
 Pressure 0.6-0.8MPa 0.6-0.8MPa 0.6-0.8MPa 0.6-0.8MPa
Drainage Drainage Port DN100 DN100 DN100 DN150
 Condensate DN40 DN100 DN40 DN50
Throughput  13g/l 240kg/h 12g/l 530kg/h 12g/l 600kg/h 12g/l 1500kg/h
18g/l 350kg/h 15g/l 670kg/h 15g/l 900kg/h 15g/l

2000kg/h

25g/l 480kg/h 20g/l 920kg/h 20g/l 1200kg/h 20g/l 26000kg/h
31g/l 590kg/h 30g/l 1220kg/h 30g/l 1500kg/h 30g/l 3100kg/h
50g/l 720kg/h      
Material Conveying Line  Φ150mm Φ250mm Φ150mm Φ250mm
Power  16.75Kw 20.3Kw 24.85Kw 38.45Kw
 Density  12-90g/l 12-30g/l 12-30g/l 12-30g/l
Density Tolerance  ≤±2% ≤±3% ≤±5% ≤±3%
Overall Dimension L*W*H 4500*2000*4900 7380*3000*4500 4310*4150*5120 11000*2840

*6050

Weight  2500kg 4200kg 5000kg 8000kg
Room Height Required  5000mm 5500mm 6000mm 7000mm
Auto density-weighing system  optional optional   optional
Second expansion    optional include optional
Eps Bead Expander

Products

PRE-expander-5

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