Continous Eps Pre-Expander Machine

Continous Eps Pre-Expander Machine turns eps raw material (expanded polystyrene) to big and light foam beads through steam heating.
Continous Eps Pre-Expander Machine With PLC, touch screen and weighing system to realize full automatic production for feeding, heating and ejecting foam beads.


Product Detail

FAQ

Product Tags

Main advantage

1. Fully automatic production.
2. Controlled by touch screen and PLC, easy to operate.
3. High output and save energy.
4. Exact density of foam beads.
5. Stable quality and less failure.

Main Features

1.Material weight measuring section takes special measuring controlling device and loading device,they are controlled by Touch Screen and PLC,the infeed amount can be controlled accurately,the tolerance can be the smallest(±0.05kg).

2.For the material level controlling,the machine takes vibration Induction controller Which is imported from Korea,it can feel the rising rate of the beads,keeps the Expanding density as the min. Rate(tolerance ±1% for 18-25g)

3.There is temperature controlling device in the pre-expanding vessel,it can control the temperature change into smallest level so that it can save the heat energy.

4.Steam-Water discharge device can avoid the solidification of the water and the lumping of the foam, thus it can reduce the water entrainment rate of the material.

5.When emergency accident happens (eg.power off or there are some serious problems with the machine), the steam valve can be automatically closed immediately,at the same time,the air can be infeed in the vessel automatically in case the material be lumped in the vessel.this can give double insurance for the product quality.

6.Friendly MML.Touch screen can automatically detect the default and send out alarm in order to inform the default position and repairing method,this will make maintenance more easy and quick.

7.The equipment can be operated easily.The operator can set feeding weight and other relevant parameters according to different material and their different density,and the setting can be saved freely, this can help the operator output directly during next cycle, this can improve the working efficiency as possible.

8.The heating base plate is made of high quality stainless steel and after precious laser cutting.During heating,the steam can pass through the base plate more smoothly and equivalently,this can make pre-expanding density more stable,the parcels will be more even,the steam exhaust can be reduced accordingly,this can save the material cost and the energy cost as much as possible.

pre expander
pre expander eps

Technical Data

Item
Type
SF600
SF1000
SF1200
SF1950
SF2200
SF2600
SF3000
                                Pipe Diameter
Steam
DN32
DN32
DN40
DN40
DN50
DN65
DN65
Air
DN25
DN25
DN25
DN25
DN25
DN32
DN32
Drain
DN80
DN80
DN80
DN80
DN80
DN100
DN100
Vent
DN100
DN100
DN100
DN100
DN100
DN100
DN100
Transfer
200mm
200mm
200mm
200mm
200mm
200mm
200mm
Diameter of Expanding Vessel(mm)
900
1100
1300
1500
1600
1800
2000
Volume of Expanding Vessel(m3)
0.5
1.10
1.53
3.13
5.27
6.16
6.82
Capacity of Feeding Vessel(kg)
50
50
75
75
75
100
120
Agitator Redducer Power(kw)

Speed/(rpm)(1/30)
3
5.5
5.5
7.5
7.5
11
11
57
57
57
57
57
57
57
                   Power of blowers        
Feeding
4
5.5
5.5
7.5
7.5
7.5
7.5
Heating

 
3
4
4
4
5.5
5.5
7.5
pischarge
2.2
2.2
2.2
2.2
2.2
3.7
3.7
Transfer
4
7.5
7.5
7.5
7.5
11
11
Brushing Power(kw)
0.75
0.75
0.75
0.75
0.75
1.5
1.5
(kw)General Power
18.5
27.5
27.5
31.5
32.5
42.5
42.5

CAPACITY(kg/h)

Density(g/l)
Type
SF6OO
SF1000
SF1200
SF1950
SF2200
SF2600
SF3000
12
210
360
430
700
700
930
1080
15
270
450
540
870
990
1180
1350
20
360
600
720
1170
     
25
450
750
900
1450
     
30
540
900
1080
       
35
630
1050
1260
       
40
720
1199
1440
45
810
1290
 
50
900
1500
 
eps pre expander machine
Eps Pre-Expander Machine

Products

EPS products are widely used in different fields. They can be used to make eps blocks for wall and roof insulation, they can be used for packing fragile products as a cushion, or for packing fish or vegetables to keep them fresh, to make formwork for building houses, or to use only the beads for making lying bags, to mix with cement to get lightweight concrete, or to make lost foam products for making auto parts, etc.

 

EPS raw material

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